Position: Machine Shop Specialist
We are looking for a highly skilled professional to join our Bawal Production team as a Machine Shop Specialist who can work in flexible shifts. The successful candidate will have following responsibilities as an individual contributor.
Create a better future!
Do you want to make a difference in the world and contribute to a sustainable future? We believe we can develop technology and gain the knowledge to make that difference. We have launched our ambition, Mission Zero – enabling our customers to move towards zero emissions in mining We need your leadership skills, curiosity, and drive for change to fulfil our goal. Together, we enable our customers to produce the materials needed for a better future.
Key Responsibilities:
- Develop, optimize, and standardize machining processes to improve productivity, quality, and cost efficiency.
- Prepare process plans, operation sequences, cycle time estimates, and machining feasibility studies for new and existing components.
- Provide technical support for CNC programming, tooling selection, work holding, fixture design, and machining methods.
- Optimize machine utilization, setup time, cutting parameters, and Overall Equipment Effectiveness (OEE) to maximize productivity.
- Ensure machined components meet engineering drawings, GD&T requirements, dimensional tolerances, and customer quality standards.
- Analyze machining issues, conduct root cause analysis, and implement corrective and preventive actions to eliminate recurring problems.
- Coordinate with Production, Planning, Quality, Engineering, Maintenance, and Stores to ensure smooth execution of machining operations.
- Support new product introduction (NPI) by validating manufacturing feasibility, conducting trial machining, and establishing robust machining processes.
- Identify and implement productivity improvement, cost reduction, tooling optimization, and cycle time reduction initiatives.
- Develop and maintain standard operating procedures (SOPs), work instructions, tooling standards, and process documentation.
- Monitor tooling performance and recommend improvements to enhance tool life, machining quality, and operational efficiency.
- Support preventive maintenance initiatives by identifying equipment issues affecting machining performance and recommending corrective actions.
- Train and mentor machine operators on machining best practices, quality requirements, machine operation, and process discipline.
- Ensure compliance with safety regulations, quality management systems, 5S, Lean Manufacturing, and continuous improvement practices.
- Analyze production data and machining performance metrics to identify trends and drive operational excellence.
- Support automation, digital manufacturing, and Industry 4.0 initiatives to enhance machine shop capability and manufacturing performance.
What you bring
Technical Skills:
- Education: B.E./B. Tech/Diploma in Mechanical Engineering
- Experience: 5+ years in Machine Shop operations,
- Industry Preference: Automotive, Heavy Engineering or similar
- Familiarity with Lean Manufacturing, Kaizen, 5S, and TPM practices
- Hands-on experience in preventive and predictive maintenance of paint equipment
- Understanding of ISO/TS, IATF, and customer-specific quality standards
- Strong knowledge of CNC machining processes, including turning, milling, boring, drilling, tapping, and grinding.
- Proficiency in CNC programming fundamentals, G-code/M-code, program optimization, and machining cycle improvements.
- Experience with CNC machining centers, CNC lathes, horizontal/vertical machining centers, turn-mill centers, and conventional machine tools.
- Ability to interpret engineering drawings, GD&T, machining symbols, and Bill of Materials (BOM).
- Knowledge of cutting tool selection, tool path optimization, machining parameters, and tool life management.
- Expertise in work holding methods, fixture design, clamping techniques, and setup optimization.
- Strong understanding of machining tolerances, surface finish requirements, geometric accuracy, and dimensional control.
- Proficiency in using precision measuring instruments such as Vernier calipers, micrometers, bore gauges, dial indicators, height gauges, and Coordinate Measuring Machines (CMM).
- Knowledge of engineering materials, including carbon steel, stainless steel, alloy steel, cast iron, and non-ferrous metals, along with their machinability characteristics.
- Experience in process planning, machining feasibility studies, cycle time estimation, capacity planning, and production scheduling.
- Knowledge of Lean Manufacturing, 5S, Kaizen, SMED, Overall Equipment Effectiveness (OEE), and continuous improvement methodologies.
- Familiarity with CAD/CAM software and manufacturing process documentation.
- Working knowledge of ERP systems (D365, Oracle, or equivalent) for production planning, work order management, and material tracking.
- Understanding of quality management systems (ISO 9001), Statistical Process Control (SPC), root cause analysis, and corrective and preventive actions (CAPA).
- Knowledge of preventive maintenance practices, machine capability analysis, and troubleshooting of machining-related issues.
- Proficiency in Microsoft Excel, Word, and PowerPoint for production reporting, data analysis, and performance monitoring.
- Strong understanding of EHS requirements, machine safety, Lockout/Tagout (LOTO), and safe machining practices.
Soft Skills:
- Leadership: Ability to motivate, coach, and lead diverse teams
- Problem-Solving: Strong result orientation with a structured problem-solving approach
- Planning & Execution: Ability to manage multiple priorities effectively
- Attention to Detail: High focus on precision and defect-free quality
- Collaboration: Work cross-functionally with different departments
- Communication: Clear reporting and stakeholder management
- Change Leadership: Ability to drive cultural transformation in shopfloor practices
What we offer
- Competitive benefit package including Health Insurance, Personal Accident / Disability, Group Term Life Insurance, Annual health check-up, and voluntary insurance options.
- Time to recharge through 30 days PTO (with up to 10 days carry forward as Earned Leave stock)
- Work-life balance with a flexible work schedule so you can focus on professional and personal priorities.
- Financial support for continuing education
- Employee Assistance Program
- A global network of supportive colleagues and growth opportunities
- We encourage applicants of all backgrounds and perspectives to apply - the more diverse our employees are, the stronger our team is.
FLSmidth is a full flowsheet technology and service supplier to the global mining and cement industries. We help our customers to improve performance, lower operating costs
We offer all employees access to a dedicated recognition platform, empowering you to celebrate achievements, share appreciation and stay connected globally.
