Job Description for QCS2
Department: Quality (CS&Q)
Location: Kolkata
Job Purpose
To ensure consistent in-process product quality across semi-automated manufacturing lines for circuit breakers by implementing effective inspection systems, controlling process variations, and driving continuous improvement to meet customer requirements.
Key Responsibilities
1. In-Process Quality Assurance
- Ensure effective quality control at all stages of semi-automated assembly lines
- Define and implement checkpoints, control plans, and inspection standards.
- Monitor critical-to-quality (CTQ) parameters during production.
2. Process Monitoring & Control
- Analyze and control process capability (Cp, Cpk) for key operations.
- Ensure adherence to SOPs, work instructions, and quality standards.
- Implement Poka-Yoke (mistake-proofing) and error prevention techniques.
3. Inspection & Testing
- Oversee in-process inspections, functional testing, and visual inspections
- Ensure calibration and proper usage of measurement instruments and automated test equipment.
- Validate jigs, fixtures, and automation setups used in assembly lines.
- Routine tests on Circuit Breakers
4. Non-Conformance Management
- Identify, document, and drive closure of in-process defects and non-conformities.
- Lead root cause analysis (RCA) using tools like Kata, 8D, DMAIC
- Implement and track corrective and preventive actions (CAPA).
5. Team Leadership
- Manage a team of quality inspectors.
- Ensure proper training and skill development of team members.
- Drive accountability and performance monitoring through KPIs.
6. Continuous Improvement
- Drive quality improvement initiatives to reduce rejection and rework.
- Support Lean, Six Sigma, and Kaizen activities in manufacturing lines.
- Improve First Pass Yield (FPY) and reduce defects per million opportunities (DPMO).
7. Cross-Functional Coordination
- Closely coordinate with Production, Maintenance, Design, and Supplier Quality teams.
- Support new product development (NPD) and process validation.
- Participate in customer audits and internal audits.
8. Documentation & Compliance
- Maintain all quality records, inspection reports, and audit documentation.
- Ensure compliance with ISO/IEC standards and customer specifications.
- Support regulatory and certification requirements.
Skills & Competencies
- Strong knowledge of electromechanical assembly processes (circuit breakers preferred)
- Understanding of semi-automated production systems
- Proficiency in quality tools (SPC, FMEA, Control Plan, MSA)
- Ability to read and interpret engineering drawings and specifications
- 8D / Six Sigma knowledge
- Part qualification by PPAP
- Leadership and team management skills
- Strong analytical and problem-solving ability
- Good communication and stakeholder management
Qualifications & Experience
- Bachelor's Degree/Diploma in Electrical / Mechanical Engineering
- 8-12 years of experience in quality control within switchgear or similar manufacturing
- Experience in circuit breaker production lines is highly preferred
What's in it for you:
- Opportunity to play a crucial role in maintaining product excellence
- Professional development through hands-on experience with advanced quality control techniques
- Collaborative work environment with supportive team members
- Chance to contribute to continuous improvement initiatives
- Career growth opportunities in quality management
Let us learn about you! Apply today.
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